Name: Innovative Portable Hydraulic Radar Loading Trolley
Brand: JIYAXO
SKU: JIYAXO-RTRA-04

01 / OVERVIEW

Product Overview

The Innovative Radar Loading Trolley is a next-generation, portable hydraulic ground support system engineered to meet the precision demands of modern air combat support operations. Developed by Jiyaxo G Techno Pvt. Ltd. in response to Indian Air Force Challenges AC-04 and OPS-22, this system delivers rapid, safe, and accurate radar installation and removal for Rafale, F-35, and other advanced fighter platforms — even in the most challenging operational environments. Built on a lightweight, high-strength aluminium chassis, the trolley achieves a lifting capacity of 200 kg and extends vertically to 18 feet, providing the reach required for nose-cone radar fitment on next-generation aircraft. Its 360° dual-plate rotation capability enables full directional flexibility for quick alignment and positioning, while an integrated real-time monitoring system guarantees accuracy at every stage of installation. Unlike conventional systems that depend on external power supplies, this trolley operates entirely on a fully hydraulic, manually operated system — eliminating electrical dependency and enabling deployment in remote airstrips, forward operating bases, and high-risk zones without any infrastructure requirement.

02 / FEATURES

Key Features

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Full Hydraulic Hand-Pump System

The trolley operates entirely via a manual hydraulic hand pump — no electrical connection, no battery, no generator required. This makes it immediately deployable at any location, including remote forward bases and field-deployed airbases.

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Adjustable Height Up To 18 Feet

A dual-stage hydraulic jack system — comprising a primary main jack and a secondary adjustable jack — provides smooth, progressive vertical extension up to 18 feet, covering the full height range required for Rafale and comparable fighter aircraft nose-cone access.

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360° Rotation With Adjustable Tilt

The mounting platform rotates through a full 360° on a dual-plate bearing system, with independent tilt adjustment. This allows ground crew to precisely align the radar module to the aircraft nose-cone from any approach angle without repositioning the trolley.

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Integrated Real-Time Monitoring System

An onboard screen-based monitoring system provides live feedback on load position, tilt angle, and alignment status during radar fitment. This eliminates guesswork and ensures every installation meets precision tolerances required for mission-critical avionics.

⚖️

200 KG Lifting Capacity

Rated for a maximum payload of 200 kg, the trolley comfortably handles the weight of advanced radar systems including AESA and RBE2 radar modules fitted to Rafale aircraft, with a built-in safety margin for heavier future sensor payloads.

🛞

Portable Wheeled Design

Industrial-grade swivel castor wheels allow the trolley to be manoeuvred easily across hangar floors, tarmacs, and maintenance bays by a single operator, even when fully loaded. The compact footprint fits within standard aircraft maintenance corridors.

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Lightweight Aluminium Chassis

The entire frame is constructed from high-strength aerospace-grade aluminium alloy, delivering exceptional structural rigidity while keeping the overall trolley weight low enough for single-operator transport and repositioning.

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Automatic Stabilisers & Brake Locks

Auto-stabilising outrigger legs deploy under load to prevent tipping, while independent brake locks on each wheel secure the trolley in position during lift and installation operations — ensuring zero unintended movement at any height.

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Collision Prevention System

Proximity detection features prevent the radar payload from making uncontrolled contact with the aircraft structure during approach, protecting both the radar module and the aircraft nose-cone from impact damage during the most critical phase of installation.

03 / SPECIFICATIONS

Technical Specifications

Product Name	Innovative Portable Hydraulic Radar Loading Trolley
Challenge Reference	AC-04 & OPS-22 — Indian Air Force
Primary Application	Radar / Aero Engine Removal & Installation on Fighter Aircraft
Compatible Platforms	Rafale · F-35 · Tejas · Mirage 2000 · Advanced Fighter Aircraft
Maximum Lifting Capacity	200 kg
Maximum Height Range	Up to 18 Feet (Dual-Stage Hydraulic Jack System)
Rotation Capability	360° Full Rotation — Dual-Plate Bearing System
Tilt Adjustment	Independent Adjustable Tilt on Mounting Platform

Power System	Fully Hydraulic Manual Hand Pump — Zero External Power
Hydraulic Components	Main Jack · Secondary Adjustable Jack · Hydraulic Pump · Oil Tank · AB Supply Pipes
Monitoring System	Integrated Real-Time Screen-Based Alignment & Load Monitor
Safety Systems	Auto-Stabilising Legs · Independent Brake Locks · Collision Prevention
Chassis Material	High-Strength Aerospace-Grade Aluminium Alloy
Mobility	Industrial-Grade Swivel Castor Wheels — Full Portability/td>
Operation Mode	Single-Operator Capable
Installation Improvement	50% Faster vs. Conventional Methods
Service Life	Long Lifecycle — Minimal Scheduled Maintenance
Manufacturer	Jiyaxo G Techno Pvt. Ltd., New Delhi

04 / APPLICATIONS

Operational Applications

The Advanced Radar Loading & Precision Stabilization Trolley is designed to simplify and accelerate the handling, positioning, installation, inspection, and maintenance of mission-critical aerospace systems. The platform provides a safe, portable, and highly accurate solution for defense forces, aerospace maintenance units, and aircraft integration facilities.

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Radar Installation and Removal on Fighter Aircraft

Enables safe lifting, positioning, alignment, and installation of radar systems on fighter aircraft while reducing risk to sensitive avionics and aircraft structures.

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Aircraft MRO Operations

Supports aircraft maintenance, repair, and overhaul workflows by providing a stable hydraulic lifting and positioning platform for subsystem servicing and replacement.

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Precision Aerospace Positioning

360° rotational positioning and adjustable tilt mechanisms enable accurate placement of avionics, sensors, EW systems, and mission-critical payloads.

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Airbase Ground Support

Functions as a mobile aerospace support platform for transporting, positioning, and handling sensitive radar and aircraft systems across hangars and operational airbases.

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Emergency Maintenance Missions

Fully hydraulic architecture allows deployment in remote and power-limited environments for rapid maintenance and emergency replacement of aircraft systems.

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Training & Technical Demonstration

Ideal for defence training institutes and technical centres to demonstrate radar installation procedures, aircraft maintenance workflows, and equipment handling.

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Future Autonomous Support Systems

Designed for future integration with AI-assisted alignment, sensor-based positioning systems, and smart digital maintenance infrastructure.

JIYAXO